Packaging | 5 Gallon Pails |
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Odor | Typical solvent odor |
Chemical Type | Mixture |
Flammability | Flammable |
Toxicity | Toxic |
Mixing Ratio | Single component |
Cure Time | 48 hours (min) (@ 73°F, 23°C, 50% relative humidity) before foot/wheeled traffic |
Primer | #1107 Epoxy Primer |
Tensile Strength (ASTM D-412) | 3,200 psi (22MPa) |
Elongation % (ASTM D-412) | 190% |
Abrasion Resistance (ASTM C-501) | <50 mg |
Shore A Hardness (ASTM D-224) | 91 |
Tear, Die C (ASTM D-624) | 300 lb./in. (52.5 N/mm) |
Solids Content (ASTM C-1250) | 72% |
Melting Point | N/A |
Boiling Point | 284-500°F (140-260°C) |
Vapor Pressure | 3.7 mm Hg @ 68º F (20ºC) |
Vapor Density | >air |
Coverage As A Top Coat | Approx. 150-180 sq. ft./gal. (varying based on application and substrate condition) |
Material Stability | Stable |
Solubility In Water | Negligible in water |
Conditions To Avoid | Strong oxidizing materials and bases, water |
Incompatible Materials | Avoid water, strong acids, strong bases, and strong oxidizers. |
Hazardous Decomposition Products | CO, CO2, HCN, Nitrogen Oxides, Hydrocarbon fragments |
Extinguishing Media | Avoid use of water. In case of fire, use foam, dry chemical, or CO2. |
Storage Conditions | Store dry between 40°-85°F (4°-30°C). Condition material to 65°-85°F (18°-30°C) before using |
Shelf Life | 1 year in original, unopened containers |
Clear
Appearance/Physical State | Clear viscous liquid |
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Flash Point | 111°F (43.9°C) TCC |
Packing Density | 8.4 #/gallon |
Percent Volatiles | 45-50 by volume |
VOC Content | 420 g/l |
Standard Gray
Appearance/Physical State | Various color viscous liquid |
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Flash Point | 100°F (43.3°C) TCC |
Packing Density | 9.3 #/gallon |
Percent Volatiles | 25-40 by volume |
VOC Content | 340 g/l |
Surface Preparation
Surface must be clean, sound and dry. Remove dust, laitance, grease, curing compounds, bond inhibiting impregnations, waxes and any other contaminants. Preparation Work: All projections, rough spots, etc. should be dressed off to achieve a level surface prior to the application. Concrete - Should be cleaned and prepared to achieve a laitance and contaminant free, open textured surface by blast cleaning or equivalent mechanical means. (CSP3 as per ICRI guidelines).
Application
Minimum application temperature (ambient and substrate must be between 50°F (10°C) and 85°F (30°C).When applying DuraThane XL onto concrete: Surfaces to be coated with DuraThane XL must be primed. After proper surface preparation, prime the prepared substrate with Superior Industries’ #1107 Epoxy Primer. Allow primer to cure a minimum of 24 hours prior to coating with DuraThane XL. The coating must be applied within 48 hours since a longer delay will require additional surface preparation. Apply the DuraThane XL using a high quality roller (3/8”-1/2” nap). Use a slow even motion to reduce bubbling and air entrapment. If a second coat is required, allow a minimum 16 hour cure but apply the second coat within 48 hours since a longer delay will require additional surface preparation. Seal coat for an epoxy broadcast overlay system: After removal of all excess broadcast sand, apply the DuraThane XL neat using a high quality roller. As with all coatings, job site mock-ups should always be completed to confirm acceptability of workmanship, material and aesthetics. Mock-ups should be evaluated under actual service conditions.
Mixing
Mix thoroughly for a minimum of 3 minute with a 1/2” Jiffy mixing paddle on a low speed (400-600 rpm) rotary drill, taking care not to entrain air during mixing. To minimize color variations when using multiple lot numbers, blend two lots of pigmented DuraThane XL. Use one pail and maintain the second pail to repeat this procedure (“boxing”) for the entire application.
Maintenance
Keep floors coated with DuraThane XL free from wax and all wax containing products. Keep surfaces free from loose debris, dirt, grit and sand. Daily sweeping and/or dust mopping with a dry untreated dust mop is recommended.
Limitations
Caution
WARNING: COMBUSTIBLE, IRRITANT, SENSITIZER. Keep away from heat and flame. Use only in well ventilated areas. Open doors and windows during use. Causes severe eye/skin irritation. May cause respiratory irritation. Prolonged and/or repeated exposure may cause skin sensitization. May be harmful if swallowed. Overexposure to vapors may cause dizziness, headache and central nervous system effects .Deliberate concentration of vapors for purposes of inhalation is harmful and can be fatal. HMIS Rating: H-2, F-2, R-1, PPE-H
First Aid
Eyes: Hold eyelids apart and flush thoroughly with water for 15 minutes. Skin: Remove contaminated clothing. Wash skin thoroughly for 15 minutes with soap and water. Inhalation: Remove person to fresh air. Ingestion: Do not induce vomiting. Dilute with water. Contact physician. In all cases, contact a physician immediately if symptoms persist.
Handling and Storage
Keep away from heat and flame. DO NOT SMOKE. Open doors and windows during use. Use adequate local and mechanical ventilation. Avoid direct contact with eyes and skin. Wear protective equipment (chemically resistant gloves/goggles/clothing) to prevent direct contact with skin and eyes. Use a properly fitted NIOSH vapor cartridge respirator if ventilation is poor. Wash thoroughly with soap and water after use. Remove contaminated clothing after use. Store product in tightly sealed containers in a cool, dry, well-ventilated area at temperatures between 40-85F (4-35C) and away from ignition sources.
Clean Up
In case of spill, eliminate all ignition sources. Ventilate area. Open doors and windows. Wear chemical resistant gloves/goggles/clothing. In absence of proper ventilation, use a properly fitted NIOSH respirator. Confine spill, collect using absorbent material and place in a properly sealed container. Dispose of excess product in accordance with current applicable local, state and federal regulations.